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Wire Dereelers
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OUR CUSTOMERS

"When I presented my challenges to Accra-Wire Controls, it was apparent that the technology used in tension control and coil handling could really help us. We are now able to load a shift's production at one time, eliminating up to nine coil changes." - Monty BrennerPlant Manager
Pullman Industries
Michigan, USA

 

WELD WIRE DEREELERS

In this section WELD WIRE DEREELERS for use with:

- Automatic Welding
- Semi-Automatic Welding
- Robotic Welding

Some act like robots, some are heavy duty mechanical, some reverse, some use no forklift, others can be situated at a distance from the robot and yet with perfect wire handling. What a selection!



ACCRA-BOTIC DEREELER MODELS D-4 & D-5

Accra-Botic Dereelers Models D-4 and D-5 are heavy duty motor driven dereelers that act like robots. The Model D-5 uses only one pulley. By maintaining slight tension on the wire, the motorized dereelers let you feed aluminium, stainlesss, flux-cored and all diameters of standard wire. These units are designed to pay off bulk wire from 250 to 1,000 lb. spools. The Models D-4 & D-5 can be wired for reversing capabilities (optional) to wind wire back on spools for traversing applications. Modifications of the units to handle different spool sizes and speeds can be obtained by consulting the Accra-Wire Controls factory.
 
BENEFITS AND COST SAVINGS
- Ultra accurate welding
- Spools roll into place in seconds - no forklift   needed
- Uses bulk wire - fewer changes needed
- Can feed wire as far as desired from   production lines
- Prevents tip wear, pulsating, burnback and   blown holes
- No distortion of wire - knurling, stretching or   thinning out of wire
- Eliminates splitting of flux-cored wire
- Reduces splatter
- Will not flip wire (less setup time)
- Less pressure on feeder rollers
- Fewer scrap parts
- Robot arm can move faster
- Less pull on motor

YOUR ROBOT'S PERFECT MATCH
 
SPECIFICATIONS:
- 1/2 HP permanent magnet motor
- Heavy duty gear box
- Special regenerative DC motor drive
- Analog controlled
- Capacity:250 to 1,000 lb. spools
- Weight: 200 lbs.
- Height x Width x Depth: 54" x 27" x 30"
- Add-on arm and pulley available for feeding wire up or down from location
 
ACCRA-MATIC DEREELER MODEL D-1
 
A heavy duty mechanical payoff stand
Accra-Matic dereeler Model D-1 is a heavy-duty mechanical payoff stand with a special low back tension braking device for paying off wire in bulk form. This stand pays off wire slow or fast with 3 to 7 lbs. pulling force depending on feed speed. 250 to 1,000 lbs. spools standard. The unit is equipped for 30" diameter spools - 22" or 26" spools can be accomodated by using custom ramp.
 
BENEFITS AND COST SAVINGS
- Uses bulk wire - fewer changes needed
- High speed efficiency - wire speed from a   few IPM to 2,000 IPM
- Minimum down time - no forklift needed.   Spools load upright into place in seconds
- Saves space - only 18" wide - most compact   on market with fastest stopping time
- On-the-job versatility - different pulleys and   tensioning devices can be installed on the   stand to run different diameter wires

Accra-Matic Dereeler Model D-1
 
SPECIFICATIONS:
- Wire sizes: .030 - 3/16" standard
- Heavy-duty stock
- Capacity: 250 to 1,000 lb. spools
- Weight: 120 lbs.
- Height x Width x Length:54" x 18" x 30"
 
ACCRA-BOTIC DEREELER MODEL D-12
 
Eliminates pull on wire - at any distance

Accra-Botic Dereeler Model D-12 practically eliminates pull on weld wire. This means dereelers can be set up anywhere, at any convenient distance from the welding operation, and the wire will not flip, twist, stretch, knurl, or slip.

The Model D-12 is so compact that you can install any number of dereelers needed in a central location or right up next to your robot.

Virtually maintenance-free, the D-12 also sets up quickly and easily, needing no adjustments for different sizes of wire or operating speeds. The electronically controlled motor automatically keeps up with the speed of a robot, automatic welder, or even hand welder. The dereeler accepts solid, flux-cored, aluminium and stainless steel wire in all gauges and spool sizes.

 
Applications:
- Robotic welding
- Automatic welding
- Hand welding
- Tubs
- Spools
- Bobbin spools
- Centerless core
- and more . . .

SPECIFICATIONS:
-
Width: 19"
- Length: 26"
- Height: 47" (Adjustable for different sized   tubs and spools)
- Weight: 110 lbs.

Compact, virtually maintenance-free.
 
Call AWC today for application assistance and find out what a compact, affordable production partner can do for your welding operation. A wide range of models are available.

AWC is a Member of:
Fabricators & Manufacturers Association Precision Metalforming Society of Manufacturing Engineers

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